• Real-time SPC

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    Real-time SPC

    Real-time quality data automatic collection and analysis

    A process monitoring and quality management tool designed specifically for advanced manufacturing enterprises. The system is directly connected to industrial equipment, automatically collects production line data, and generates control charts (such as X-Bar R chart, P-NP chart, C chart, U chart) in real time, replacing traditional manual recording and offline analysis modes, greatly improving efficiency. When key parameters deviate from the preset range, the system will automatically trigger a graded alarm mechanism to help quickly locate abnormal links, shorten problem response time, and reduce the risk of defective products. Meanwhile, it supports multi-dimensional analysis and displays core indicators in real-time.

    Core Functions

    Real-Time Monitoring

    Abnormal warning

    Multi-dimension analysis

    Visual Dashboard

    Flexible Adaptation

    Directly connect MES/MOM, SCADA, PLC, IOT, sensors, and even any database equipment to automatically collect data and generate control charts, eliminating manual recording and reducing manual intervention.

    Real-Time Monitoring

    Based on preset rules, automatically trigger alarms to help on-site personnel respond quickly and reduce the production of defective products.

    Abnormal warning

    Support multi-dimensional analysis by device, process, batch, etc., to quickly locate the root cause of problems.

    Multi-dimension analysis

    Real time display of key indicators such as CMK, CPK, PPK, defect rate LAR、、FDPPM)，， Assist management in making efficient decisions.

    Visual Dashboard

    Support multiple protocols and scenarioses to match complex industrial environments.

    Flexible Adaptation

    Real-Time Monitoring

    Directly connect MES/MOM, SCADA, PLC, IOT, sensors, and even any database equipment to automatically collect data and generate control charts, eliminating manual recording and reducing manual intervention.

    Abnormal warning

    Based on preset rules, automatically trigger alarms to help on-site personnel respond quickly and reduce the production of defective products.

    Multi-dimension analysis

    Support multi-dimensional analysis by device, process, batch, etc., to quickly locate the root cause of problems.

    Visual Dashboard

    Real time display of key indicators such as CMK, CPK, PPK, defect rate LAR、、FDPPM)，，， Assist management in making efficient decisions.

    Flexible Adaptation

    Support multiple protocols and scenarioses to match complex industrial environments.

    Product Value

    Accurate positioning problem

    By monitoring and analyzing key indicators of the production process in real-time, quality issues can be quickly identified and addressed, significantly improving product consistency and stability.

    Lean Manufacturing

    Through preventive quality control, significantly reduce the production of substandard products, lower scrap rates and rework rates. Directly reduce waste of raw materials, labor costs, and equipment depreciation losses.

    Optimize Production Processes

    By analyzing production data, enterprises can identify bottlenecks and inefficient links in the production process, and make corresponding optimization and improvement to enhance overall production efficiency.

    Enhance Decision-Making Capabilities

    Based on a large amount of data collected and analyzed in real time, management can more accurately grasp production quality conditions and formulate more scientific and reasonable production and management strategies.

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